VALVE FOR A MAGNETORREOLOGICAL FLUID AND SHOCK ABSORBER

专利摘要:
VALVE FOR A MAGNETOREOLOGICAL LIQUID. A valve for a magnetereological liquid, with a flow conduit through which the magnetoreological liquid is able to flow and which can be exposed to a variable magnetic field, so that the flow resistance of the flow conduit. In this case, the magnetic field is capable of being generated permanently by a magnetic device composed, at least partially of rigid magnetic material. The magnetization of the magnetic device can be varied permanently by a magnetic pulse of a magnetic field generation device, in the sense of varying the permanent magnetic field acting on the flow channel and, consequently, the resistance to the flow channel flow. A valve according to the invention requires energy only during a change in configuration, and the configuration itself can be maintained permanently without any power supply.
公开号:BR112012015557B1
申请号:R112012015557-1
申请日:2010-12-23
公开日:2020-08-04
发明作者:Stefan Battlogg；Jürgen Pösel；Gernot Elsensohn
申请人:Inventus Engineering Gmbh；
IPC主号:

专利说明:

[001] The present invention relates to a valve for a magnetorheological liquid, with a flow duct, in relation to which the complete flow of the magnetorheological liquid through the flow duct can be varied by means of a magnetic field acting on the flow duct. The resistance to flow through the flow channel and thus the flow through the valve itself is adequately influenced by the magnetic field.
[002] Magnetorheological liquids are usually composed of a suspension of small ferromagnetic particles (eg, carbonyl iron powder) finely distributed in a carrier liquid. The particles normally have diameters between 0.1 and 50 micrometers, forming chain-like structures under the influence of a magnetic field, so that the viscosity of the magnetorheological liquid increases considerably under the influence of a magnetic field. The change in viscosity takes place in this case very quickly, within a few milliseconds or less, and is fully reversible.
[003] Essential advantages of a valve with a magnetorheological liquid are very fast switching times, in the range of a few milliseconds or less, and the possibility of dispensing with moved mechanical elements.
[004] Those valves for magnetorheological liquids in which the complete flow through the valve is controlled via an electromagnet have become known in the prior art. Due to the direct dependence of the resistance of the flux on the magnetic field of an electromagnet, such a valve can be controlled in a simple way.
[005] The disadvantage of such a system according to the prior art is, however, the permanent demand for energy. In order to maintain the magnetic field, current must flow constantly in the coil of the electromagnet. Particularly in applications where a magnetic field must be constantly present, the energy demand for such a system is therefore high.
[006] In order to decrease the energy consumption of such valves, valves for magnetorheological liquids have become known in the prior art in which a permanent magnet stipulates a valve operating point and deviations from the operating point are defined by means of a electromagnet. The energy demand can therefore be reduced in many cases, since, in an application where the complete flow through the valve has to be varied only within narrow limits, only the respective small change in the magnetic field has to be generated electrically. In addition, the use of a permanent magnet can guarantee a continuous emergency function if the power source fails or a defect occurs in the control or the coil.
[007] However, any deviation from this point of operation again requires energy for the electromagnet. Permanent deviations consequently require energy permanently. Such a valve is therefore advantageous, especially when there is a preferred operating point that is assumed for an important part of the operating time.
[008] In many applications, however, a preferred operating point present for an important part of operating time cannot be determined. This is the case, for example, with regard to a valve that is completely open and completely closed with an identical frequency.
[009] However, considerable energy consumption also arises, for example, when resistance to full flow through the valve is constantly varied or when different states are present for long periods of time in each case. In such a case or in other cases, several states can also be present with equal rights, and, therefore, a permanent magnet for fixing a preferred operating point on the valve provides only little or no energy savings.
[0010] Against the background of the prior art described, the object of the present invention, therefore, is to make available a valve for magnetorheological liquids that can be adjusted variably and that has less energy demand.
[0011] This object is achieved by means of a valve according to the invention for magnetorheological liquids having the characteristics according to claim 1. The method according to the invention is the subject of claim 17. Preferred developments are the subject of dependent claims. Other advantages and features of the present invention can be obtained from the exemplary embodiments.
[0012] The valve according to the invention for a magnetorheological liquid comprises at least one flow conduit through which the magnetorheological liquid is able to flow and whose complete flow must be controlled. The flow duct or at least one flow duct can, in this case, be exposed to at least one variable magnetic field, so that the flow resistance of the flow duct and therefore also the valve can be adjusted across the field. in the flow channel. The magnetic field is capable of being generated permanently by a magnetic device composed, at least partially, of hard magnetic material. In this case, the magnetization of the hard magnetic material can be varied permanently by at least one magnetic pulse of a magnetic field generation device, in order to permanently vary the magnetic field acting in the flow channel and, consequently, the resistance the flow duct flow.
[0013] A valve according to the invention has many advantages, above all the possible change in magnetization of the magnet by means of magnetic pulses from the device generating the magnetic field. It thus becomes possible that the magnetic properties of the magnetic device can be varied permanently, for example, by means of a single brief pulse. Energy for only a short time is required for the brief magnetic pulse, while the field of the magnetic device is permanently present.
[0014] There are many different possibilities for using a valve according to the present invention, for example, it can be used in a shock absorber.
[0015] In the valve according to the invention, it is preferably possible, by means of the magnetic field acting in the flow channel, to prevent a flow of the magnetorheological liquid. Depending on the magnetic field that is acting, the valve can close completely to a determined pressure difference and, in the case of a higher pressure difference, cause corresponding resistance to flow.
[0016] Precisely in a mobile application, such as, for example, a valve on the shock absorber of a knee prosthesis, where different damping properties are required, depending on the wearer and the wearer's activity, optimization in terms of a point of operation is not an advantage and the demand for permanent energy is a considerable disadvantage. The invention provides the considerable advantage here that a single pulse is sufficient to set a value permanently. If, for example, the person with the knee prosthesis remains in one place for a long time, the damping behavior may remain unchanged throughout that period of time. A considerable fraction of the energy can thus be saved, without any loss of comfort arising accordingly. Conversely, the configuration of the knee joint can be optimally adapted to the respective situation and the lifetime of the battery used for the power supply can, however, be increased.
[0017] The magnetic field generated by the magnetic device in the flow conduit acts without any energy supply and maintains its field strength permanently, as long as it is not influenced by external circumstances, such as, for example, other magnetic fields, influences from temperature or natural aging processes. For example, the magnetic field collapses sharply when the Curie temperature of the magnet is reached.
[0018] Even in the case of a more frequent change in the operating point of a valve according to the invention, energy is not required constantly, but only for the brief time interval of the magnetic pulse. Thus, even in the case of frequent adjustment, energy saving is possible, compared to a valve according to the prior art, the energy saving becoming greater, less frequently the operating point being adjusted.
[0019] Another advantage is the possibility of allowing a continuous emergency function. If, for example, the reduction in the supply voltage indicates that the power source will soon fail (near empty batteries, mains failure, etc.), a defined valve state can be configured via a final pulse.
[0020] In the context of this application, a period of time is considered permanent, which is longer by a multiple than the duration of the magnetic pulse. In particular, time periods of at least several seconds, minutes, hours, days or longer are intended for this. However, the configured magnetization does not have to remain expressly the same forever, since it can be subject to natural fluctuations and attenuation phenomena. In contrast to this, the duration of the magnetic pulse required for variation is relatively short. The duration of the, in particular, single short pulse is, in this case, preferably less than 1 minute and preferably less than 1 second.
[0021] The ratio between the duration of the virtually uniform permanent magnetization time of the magnetic device and the duration of the magnetic pulse is generally greater than 10, in particular greater than 100 and preferably greater than 1000. Ratios of 10,000, 100 000, one million and even greater values are possible and are preferred.
[0022] A material is here considered as hard magnetic when its coercivity is above 1 kA / m and, in particular, above 10 kA / m. The region that has harsh magnetic properties is hereinafter called "magnet" and this term can also be understood in the context of this patent application as meaning a permanent magnet.
[0023] Preferably, the permanent magnetization of the magnetic device is capable of being adjusted to any desired value between zero and retentivity by means of at least one magnetic pulse from the magnetic field generation device. In this case, preferably, the magnetization polarity can also be variable.
[0024] It is possible to vary the magnetic field acting on the flow channel, without permanently varying the magnetization of the hard magnetic region of the magnetic device. Preferably, a permanent static magnetic field is capable of being generated by means of the magnetic device, which magnetic field can be coated with a dynamic magnetic field of the magnetic field generating device or else an additional magnetic field generating device, without the permanent magnetic field of the magnet is thus varied.
[0025] Especially preferably, the magnetic field generation device comprises at least one electrical coil or is designed as such. Electric coils can generate strong magnetic fields and can be designed with a small build, so they are also suitable for use on small valves. The magnetic field generating device is hereinafter referred to simply as a coil, but other devices and methods, such as, for example, a relatively strong permanent magnet, can also be used.
[0026] An electromagnet or coil is therefore appropriate, above all, as a magnetic field generation device, since very strong magnetic fields can be generated in a short period of time and the adjustment can happen purely electrical. In addition, the desired magnetization can be adjusted in a targeted manner. The adjusted value can be, as desired, between zero and the maximum retentivity of the magnet or between the negative and positive reactivity when the polarity of the magnet is inverted.
[0027] Preferably, at least one capacitor device is provided in order to make energy available for the generation of at least one magnetic pulse.
[0028] Advantageously, at least one energy accumulator and, in particular, a battery is provided in order to make energy available for the generation of at least one magnetic pulse.
[0029] In all refinements, preferably at least one control and / or verification device is provided in order to generate magnetic pulses from the magnetic field generation device in a controlled and / or regulated manner.
[0030] To detect the actual data and / or the position of the valve, at least one sensor device can be provided. The sensors can be used for the direct or indirect determination of the magnetization of the magnetic device. These sensors or their measurement results are capable of being used by a control or regulation device in order to determine the strength of the magnetic pulses to be generated.
[0031] For example, a magnetic field sensor can be provided which determines the strength of the magnetic field in the flow channel or which derives a measure of the strength of the magnetic field in the flow channel. Physical quantities directly dependent on the magnetic field can be detected and the magnetic field can be determined from these. It is also possible to use additional sensors, such as, for example, a temperature sensor. In addition, force, pressure, displacement or acceleration sensors can be used to obtain data for control or regulation.
[0032] The shape and strength of the generated magnetic field can be influenced by means of suitable sensors and at least one coil. The sensors can be integrated into the valve or measure external parameters that influence regulation.
[0033] It is preferable to provide at least one resonant circuit device so that an alternating damped magnetic field can be generated for demagnetization.
[0034] Preferably, at least one flow channel is designed as a shallow gap or comprises a shallow gap that can be straight or curved. A shallow curved gap is understood in the context of the present patent application to mean a segment of a circular ring or a complete circular ring. Especially homogeneous magnetic fields can be generated at an interval.
[0035] In order to achieve a wide range of configurations in the smallest possible construction space, a plurality of individual intervals can be used. In this case, the magnetic circuit can be kept small if the individual intervals are one above the other (in series in the magnetic circuit). The cross-sectional area flooded by the magnetic field does not change with the number of intervals, but the field strength must be adapted to the sum of the heights of the individual intervals.
[0036] Advantageously, the magnetic device is composed, at least partially, of a hard magnetic material, whose coercivity is greater than 1 kA / m, in particular, greater than 5 kA / m and preferably greater than 10 kA / m. This part can also be designated as a magnet or core that permanently makes it possible for the field strength to be generated.
[0037] The magnetic device may also be composed, at least partially, of a material which has a coercivity of less than 1000 kA / m and, preferably, less than 500 kA / m and, especially preferably, less than 100 kA / m.
[0038] Preferably, the valve and, in particular, the magnetic device are composed, at least partially, of such material and are structured in such a way that a magnetic flux density of at least 0.3 T and, in In particular, at least 0.5 T can be generated in the flow channel.
[0039] In all refinements, it is preferable that the flow channel is capable of being exposed to a non-homogeneous magnetic field. The inhomogeneity of the magnetic field in the flow channel is, in this particular case, so great that the ratio between the maximum and minimum intensity of the field is greater than 50 and, in particular, greater than 1000 and, preferably, greater than 50000.
[0040] In this case, the shape and strength of the magnetic field in the magnetic device or in the flow channel are maintained permanently. If necessary, the shape and strength of the magnetic field are capable of being varied permanently by means of at least one magnetic pulse of the magnetic field generating device. The shape and strength of the magnetic field can also be varied variably over time or locally by means of guided modulation.
[0041] The cross-sectional area or length of the flow duct, parts of the magnetic device and / or the magnetic field generation device can be movable in relation to each other.
[0042] In all cases, in particular, the magnetic device ensures a closed magnetic circuit around the flow conduit, the magnetic field in the flow conduit being able to be generated by the magnet, in particular without the supply of external energy.
[0043] By means of or, at least, a magnetic field generation device, a permanent configuration and / or variation of the magnetization of the magnetic device can be performed. Preferably, for this purpose, an electric coil is used which generates, by means of a current pulse, a magnetic pulse that covers the field of the magnetic device. Through directed control of the current intensity of the electric coil, a defined magnetic pulse can be generated which, due to the remaining magnetization of the magnet, defines a correspondingly defined field intensity in the magnetic device. The magnetization of the magnet can be reinforced, attenuated, canceled or reversed in polarity as a function of the pulse intensity.
[0044] In all refinements, it is conceivable to coat the predefined magnetic field of the magnet with an additional magnetic field of a coil without the permanent magnetization of the magnet being varied. For this purpose, either the existing coil or an additional coil can be used.
[0045] This is advantageous, for example, when different operating points are needed and smaller, but continuous or discrete adaptation is required at each operating point. Slower actions such as, for example, temperature compensation, can take place via a change in magnetization, while fast real-time actions can be coated with the additional coil field.
[0046] Advantageously, at least one capacitor device with one or more electrical capacitors is provided. This provides the possibility to store energy for one or more magnetic pulses so that, even if a low power current source is used, a desired magnetic pulse can be triggered after charging the capacitor.
[0047] The power supply in a capacitor device can increase the reaction rate of the system and, in addition, a higher voltage accelerates the development of a field by the coil. It is also possible by means of the charge voltage of the capacitor device to determine the intensity of the magnetic pulse, without varying the pulse duration. Instead of or in addition to a capacitor device, other devices can also be used to store at least part of the energy for at least one pulse. What can be thought of are, for example, inductive accumulators, such as springs or transformers.
[0048] The magnet of the magnetic device must be able, in the existing magnetic circuit, on the one hand, to generate a high intensity of magnetic field, but on the other hand the energy necessary for the magnetic inversion must not be too great. It is conceivable to manufacture only a part of the magnetic device, the magnet, from hard magnetic material and the rest of a material with low magnetic resistance (reluctance) and with high saturation flux density. Advantageously, this magnet is arranged on the coil or in its immediate vicinity, since the coil field for magnetic inversion is the strongest there and can also be controlled in the best way.
[0049] It is also possible, however, to manufacture the entire magnetic device from hard magnetic material, in which case relatively more material is available to generate the field or the magnetic requirements to be met by the material become smaller.
[0050] Advantageously, the magnet is composed at least partially of a material that has a coercivity greater than 1 kA / m (= 1000 amps / meter) and, in particular, greater than 5 kA / m, preferably higher at 10 kA / m. In particular, coercitivities of 30 kA / m, 40 kA / m or 50 kA / m or even 100 kA / m or 150 kA / m are also possible.
[0051] Especially preferably, the magnet or magnetic device is composed, at least partially, of a material that has a coercivity less than 1500 kA / m (= 1 500 000 amps / meter) and preferably less than 500 kA / m, especially preferably less than 200 kA / m. Coercivity, especially preferably, lies between 10 kA / m and 200 kA / m.
[0052] Preferably, the magnetic device is composed at least partially of a material, such as Alnico (Alnico) or of a magnetic steel alloy or of a material with comparable magnetic properties. Alnico is an alloy of aluminum, nickel and cobalt and partly also of other elements, such as, for example, iron or copper. Permanent magnets can be produced from Alnico which can generally have a retentivity of 0.7 to 1.2T and a coercivity of 30 to 150 kA / m or more.
[0053] An Alnico magnet has relatively high coercitivities and counteracts correspondingly high resistance to external magnetic fields, so that magnetic inversion or demagnetization is not achieved in the closed magnetic circuit by means of normal fields that occur in nature. On the other hand, coercivity is relatively low when compared, for example, with neodymium and, therefore, demagnetization with relatively low energy consumption is possible with an electromagnet or an electric coil.
[0054] Another advantage of Alnico is the profile of the demagnetization curve (second quadrant in the BH graph), high thermal stability and good chemical properties compared to other conventional magnetic materials.
[0055] The magnetizing force depends on the intensity of the magnetic pulse, but not on the length of the magnetic pulse, as soon as a certain minimum pulse duration is reached. What is defined as the minimum pulse duration is that period of time after which the magnetizable material has reached a magnetization corresponding to the respective pulse intensity. In particular, this is understood to mean that the period of time after which the magnetizable material has reached a maximum magnetization corresponding to the respective pulse intensity. After the minimum pulse duration is reached, longer pulses of equal intensity no longer increase magnetization. The current intensity of the coil or the charge voltage of the capacitor can be used as a measure of the intensity of the magnetic pulse.
[0056] This minimum pulse duration depends on many factors, for example, the configuration and materials of the magnetic circuit influence the formation of countercurrents that neutralize a change in the magnetic field or that delay its change. Within this minimum pulse duration, the strength of the magnetic pulse can also be varied through the pulse duration.
[0057] The pulse length of the magnetic pulses is, in particular, less than 1 minute, preferably the pulse length is less than 1 second and, especially preferably, less than 10 milliseconds. For permanent variation and configuration of the magnetization of the magnet, magnetic pulses with a pulse length in the region of a few microseconds may be sufficient, the defined magnetization of the magnet subsequently being available permanently for minutes, hours, days and even longer periods of time, until the magnetization is varied again by means of the next magnetic pulse. The ratio of the duration of the permanent variation in magnet magnetization to the pulse length of the magnetic pulse is greater than 10 and, in particular, greater than 1000 and can be much greater. If it is necessary, in a short sequence of time, to generate the output of a plurality of magnetic pulses in order to alter the defined magnetization of the magnet, the duration of the variation in the magnetization of the magnet by the magnetic pulses may even be less than 10. However , this does not change the situation in which the magnetization state of the magnet would continue to persist without other magnetic pulses.
[0058] The device for generating the magnetic pulse usually limits the minimum pulse duration and times in the region of hundredths or tenths of a second or a few milliseconds or less are also possible.
[0059] Since the flow duct opposes relatively high resistance to the magnetic flux, small gap heights are advantageous. Range heights in the range of 0.5 to 2 mm have proven to be suitable, even ranges from 0.1 to 10 mm or even 0.01 to 100 mm being conceivable in specific applications.
[0060] The length of the gap is essentially dependent on the maximum counter force to be achieved and the flow speed. The chain formation of particles in the magnetic field lasts for a certain time (downtime, usually less than 1ms). During this time, the pressure difference corresponding to the magnetic field is increased. If the length of the gap is less than the product of downtime and flow rate, the particles pass through the flow channel before the chain formation is completely completed. The pressure difference achievable in this case drops markedly and the system does not operate efficiently.
[0061] As a result of structural measures, for example, the grouping of magnetic flux lines can be achieved, with the result that an even greater flux density is possible in the flow gap or conduit. In this case, the ratio between the flow densities in the magnet or in the flow channel can be influenced via the ratio between the flooded areas.
[0062] In specific applications it is advantageous if not only the force, but also the shape of the magnetic field can be varied in the flow channel. If the valve is used, for example, as a shock absorber, the flow conduit can be divided into several regions through a non-homogeneous field.
[0063] Regions with no field, or just a very weak field, are designated as pass-through sections and regions with a strong field as blocking sections. The regions located between them are the transition sections in which the intensity of the field rises from a low value to a higher value.
[0064] The objective through a shortcut or passage section is to obtain zero crossing of the force / speed profile, in which a stationary piston starts to move, even under weak or very weak forces and, therefore, , cushions the shocks that occur.
[0065] At low speeds, the magnetorheological fluid flows only through the shortcut. With an increase in the flow velocity, the pressure loss in the shortcut increases, with the result that the magnetorheological liquid begins to flow in increasingly larger regions in the transition section. The greater the pressure differences, the greater the shortcut becomes, therefore, and the smaller the transition section becomes. The force / speed profile of the shock absorber is flattened along the transition section.
[0066] When a critical value is reached in which the shear stress of the magnetorheological fluid is reached and exceeded in the blocking section, the magnetorheological liquid flows throughout the flow channel. As a result, when the speed increases further, the pressure rises to a lesser degree than before.
[0067] This behavior, the zero crossing and the flattening profile of the force / speed curve, are desirable, above all, in bicycle shock absorbers. Above all, due to the smooth transition from the low speed range to the high speed range, a shock absorber is distinguished by high travel comfort and greater safety due to better contact with the road.
[0068] A valve according to the invention makes it possible that not only the force, but also the shape of the magnetic field can be varied by means of a pulse and can be maintained permanently without any additional energy supply.
[0069] This becomes possible, for example, when a plurality of coils of a magnetic field generation device act on a magnet and thus produce locally different magnetizations. It is advantageous if the magnet is, in this case, in the immediate vicinity of the flow conduit, since magnetization locally different from the magnet can thus generate a non-homogeneous magnetic field in the flow conduit.
[0070] On the other hand, it can be advantageous if the magnet and flow conduit are spaced from each other at different locations in the magnetic circuit, the magnet and flow conduit being magnetically connected to each other through field-oriented elements, such as as poles. As a result of the field orientation elements, a field that is possibly not homogeneous locally on the magnet can become uniform and act homogeneously in the flow channel. Above all, when a plurality of magnetic field generating devices act together in a flow channel, a configuration can thus be especially advantageous.
[0071] The invention is also intended for a shock absorber, a valve as described above being used inside the shock absorber or in the shock absorber, in order to define or influence the damping.
[0072] Shock absorbers with magnetorheological liquid, which are built according to the prior art, can, with relatively low costs, be modified in order to be able to make use of the method according to the invention and the advantages thereof resulting.
[0073] A shock absorber with at least one valve integrated into the piston is also possible and preferred, the magnetic device being arranged on the piston and the cylinder surrounding the piston not having to be part of the magnetic device and the field generating device magnetic being able to be located outside the cylinder.
[0074] The invention also relates to a nozzle for magnetorheological liquids, the nozzle design essentially corresponding to a valve as described above. Nozzle here designates, in most general terms, a system in which the flow of the magnetorheological liquid first experiences a change in the cross section, before or after entering the magnetizable region. The change in the cross section can occur in this case, for example, through narrowing or widening, whereas the change in the cross section can be continuous or discontinuous.
[0075] In preferential refinements, individual regions of the magnetic device have different hard magnetic properties, for example, due to different materials or different geometries, with the result that they can be divided into regions with fixed or variable magnetization, in the case of a corresponding magnetic field of the field generating unit.
[0076] Advantageously, the magnetic field generation unit is capable of being arranged or placed spaced from, and without mechanical connection to, the magnetic device.
[0077] The magnetic field generation device can be a separate unit that has to be connected to the magnetic device or brought to its vicinity solely for the magnetic inversion of the magnetic device and in this case a sufficient connection can be a magnetic coupling.
[0078] In all refinements, it is preferable that the energy is transmitted without a line. Transmission can happen, for example, by radio.
[0079] In all refinements, a plurality of magnetic circuits can act on the flow channel and the magnetic field can be generated differently in the individual magnetic circuits, for example, by means of permanent magnets, variable permanent magnets, coils or a combination of these.
[0080] The magnetic field acting on the flow channel can be the sum of the individual magnetic fields of any number and combination of magnetic devices and devices for generating the magnetic field.
[0081] The method according to the invention serves to operate a valve, in which the magnetic field generated permanently by a magnetic device and acting on a magnetorheological liquid in at least one flow channel is permanently varied by at least one pulse magnetic field generating device.
[0082] Preferably, the magnetic pulses are generated by at least one electrical coil which, in particular, is supplied with the required energy via at least one capacitor.
[0083] Preferably, magnetic pulses are generated by at least one electrical coil, at least a fraction of the energy required for a pulse being stored intermediate in a capacitor.
[0084] In a method development, the energy required to adapt the valve to its respective operating state is derived from environmental conditions, such as vibrations, heat, pressure and the like, which can be derived as a result of changes in the operating state or mal-adaptations of the valve.
[0085] Preferably, the intensity of the permanent magnetization of the magnetic device can be varied via the strength and / or duration of the magnetic pulses of the magnetic field generation device.
[0086] In all cases, the magnetic field can be used to seal the moved parts in relation to each other, in which corresponding flow differences or pressure differences are defined.
[0087] Advantageously, the magnetic pulses are shorter than 1 minute, preferably less than 1 second and, in particular, less than 10 milliseconds.
[0088] The intensity of the field capable of being generated from the magnetic field generating device is sufficient, in particular, to magnetize the hard magnetic parts of the magnetic device until its magnetic saturation.
[0089] Preferably, at least the shape and / or strength of the magnetic field of the magnetic device is / is varied permanently by at least one magnetic pulse of the device generating the magnetic field. In this case, the pulses can also be produced by using at least two separately activated coils.
[0090] The partial or complete demagnetization of the magnetic device can happen through an alternating damped magnetic field or at least one magnetic pulse. In order to cancel existing magnetization, an alternating magnetic field with decreasing field strength can be adopted. A preferred version uses a damped resonant electrical circuit for this purpose. It is also possible, however, to use a train of individual magnetic pulses with decreasing intensity and, in each case, inverted polarity in order to reduce or cancel the magnetization of the magnet. The resonant circuit device can consist of a coil and a capacitor, in which case the coil of the magnetic field generation device can also be part of the resonant circuit.
[0091] In a design variant, the progress of demagnetization is made dependent on the instant magnetization of the magnet. For example, in the case of weak magnetization of the magnet, its demagnetization can take place by means of corresponding weak pulses. The alternating magnetic field with decreasing intensity can start with a corresponding low intensity, with the result that time and energy can be saved.
[0092] It is possible for the magnetic device to be demagnetised in an oriented manner, at certain time intervals or after a defined number of magnetic inversions, in order to rule out cumulative deviations. It is also possible that, before any change in magnetization, the magnetic unit is first demagnetized in order to configure defined initial conditions.
[0093] Magnetic pulses are capable of being automatically generated by a control device or of being activated manually in order to change the magnetization of the magnetic device.
[0094] In specific cases, a benefit in terms of weight and space can be achieved using the retentiveness and pulsation of a coil that does not always have to be active. The coil wires can be narrower and lighter in size because they are active in each case only for a short time of operation. This can provide benefits in terms of weight, space requirements and costs.
[0095] Therefore, it can be advantageous in specific applications that, due to the pulsation of the electric coil, the latter can be designed to be markedly shorter than if it had to be designed for a 100% duration in the on mode. The heating of the coil generally does not play any role in the pulse, since brief spikes in power loss are buffered by the inherent heating capacity of the coil and the components surrounding the coil. As a result, very high current densities can be tolerated in the windings or thinner lines can be used, as long as the average power loss remains acceptable for long periods of time.
[0096] Generally, in the case of a smaller coil the magnetic circuit around the coil can also be smaller and, therefore, a relatively large amount of construction space, material, weight and costs can be saved. In this case, only the energy consumption for an individual pulse increases, but this can be easily tolerated, depending on the application.
[0097] In all refinements, it may be possible to carry out energy supply without lines. The supply of energy, for example, from the current source to the power electronics or from the power electronics to the coil can take place via electrical, magnetic or electromagnetic coupling, such as, for example, a power connection. radio. Where a bicycle is affected, the power supply can take place from outside, for example, through a docking station. It is also possible to supply energy to all consumers (fork, rear shock absorber, sight glass) through an energy source on the bicycle. The power supply can also take place in a similar way in the case of a ski boot, ski or mobile phone or for sensors.
[0098] The power supply by radio may eventually be less efficient than conventional wiring. In addition, the transmission of energy and its interval can be limited. Depending on the application, however, such disadvantages do not cause any problems. It is advantageous that no contact wear occurs. The power transmission is generally protected against polarity reversal and short-circuit proof, as there is only limited power on the secondary side. In addition, no cable break is possible and the device is, in general, more mobile.
[0099] In such refinements, however, it is advantageous to store the energy intermediate for at least one pulse in a capacitor. The power supply of the system can therefore be lower in power, since brief power surges from a pulse are absorbed by the capacitor. In addition, the discontinuous or pulsed power supply can also be used.
[00100] A possible extension stage of the present invention is a completely independent system, which is powered with wireless power. It is conceivable, for example, to have a shock absorber for a bicycle that is powered by at least one small magnet on a tire. When the wheel moves, the magnet is moved beyond the shock absorber or a coil in the shock absorber. A voltage is thus induced in the coil and can be stored in the capacitor for the next pulse.
[00101] In general, any energy storage units desired for the supply of energy can therefore be used, for example, solar cells, thermoelectric generators or piezoelectric crystals. Elements that convert vibrations into energy can therefore also be used in a highly advantageous way to supply a damping system. Even in exactly tuned damping, certain vibrations are still normally transferred, which can serve, at least, for system maintenance and for powering the control and data acquisition. If the energy converter is excited by higher vibrations, because the instantaneous damping configuration is inadequate or the terrain is of a corresponding type, the energy is converted and stored in the capacitor. If the damping deviation lasts long enough or is large enough, the energy in the capacitor is sufficient to set the shock absorber to a new optimum value.
[00102] A version similar to an electric toothbrush, in which the power supply takes place by inductive coupling, can also be provided. In this case, for example, the accumulator of an independent shock-absorbing unit can be charged inductively, without damaged cables or corroded or dirty contacts obstructing the charging operation. The energy can be transmitted over long distances by magnetic resonance. Other advantages and features of the present invention can be obtained from the exemplary modalities that are explained with reference to the accompanying figures.
[00103] In the figures:
[00104] figure 1 shows a schematic illustration of a valve according to the invention;
[00105] figure 2 shows a schematic graph of time of the magnetic field intensities during magnetic inversion;
[00106] figure 3 shows a cross section through a design variant of a valve according to the invention;
[00107] figure 4 shows a longitudinal section through a design variant like a piston in a shock absorber;
[00108] figure 5 shows a schematic illustration of an alternative valve;
[00109] figure 6 shows another schematic illustration of an alternative valve;
[00110] figure 7 shows an additional valve in a schematic illustration in section;
[00111] figure 8 shows the valve piston according to figure 7 in a schematic perspective view;
[00112] figure 9 shows the valve piston according to figure 7 in a schematic front view;
[00113] figure 10 shows an additional valve in a schematic illustration in section;
[00114] figure 11 shows the valve according to figure 10 when adjusting the field strength;
[00115] figure 12 shows schematic illustrations of a ski with a shock absorber according to the invention;
[00116] figure 13 shows a highly schematic view of a valve that can be temporarily influenced by a control circuit;
[00117] figure 14 shows an additional valve in a schematic sectional illustration, and
[00118] figure 15 shows the valve according to figure 14, in a schematic illustration in section and in another state of operation.
[00119] Figure 1 shows a highly schematic illustration of a valve 1 according to the invention. In order that the operation can be illustrated more clearly, magnetic flux lines 6, illustrated as vectors, have been represented.
[00120] In the region of the flow channel 2, the magnetic field 9 of the magnet or magnetic device 7 can act on the magnetorheological liquid 12. In the magnetic field 9, the particles 30 of the magnetorheological liquid 12 are oriented and form chains, with the result that the liquid's viscosity increases. Viscosity can be adjusted, as desired, within a wide range via the strength of the effective magnetic field 9.
[00121] The shear stress that the magnetorheological liquid 12 can develop is also dependent on the magnetic field 9. If the pressure difference in the flow channel 2 is less than the shear stress, the flow is impeded. Up to this limit, valve 1 blocks the complete flow of the magnetorheological liquid12.
[00122] The flow conduit 2 forms, together with the magnetic device 7, which here comprises the ring conductor 5 and the core 3 or magnet, a closed magnetic circuit. Advantageously, the magnetic device 7 is at least partially ferromagnetic and counteracts low resistance (reluctance) to the magnetic flux.
[00123] In the exemplary embodiment according to figure 1, only the core 3 of the magnetic device 7 is composed of hard magnetic material, but expressly any part of the magnetic device 7 can have, at least partially, hard magnetic properties. Core 3 was magnetized in a shape defined by a previously applied magnetic pulse 10. Due to its harsh magnetic properties, the core permanently maintains this magnetization and, therefore, itself becomes a permanent magnet. The magnetic field 9 that determines the flow resistance of valve 1 is generated by the core 3 without any external energy supply and is maintained permanently without any additional energy being supplied.
[00124] In addition, a magnetic field generation device 8 is present. The magnetic field generating device 8 is designed here as an electric coil 4 and here surrounds the core 3. In many applications it is sufficient to change the active magnetic field 9 (see figure 2) only in the event of variations in the external operating conditions and adapt it to the new conditions. To change the magnetization of the magnetic device 7, a magnetic field 31 is generated by means of the coil. Depending on the size of the coil current, coil 4 generates a corresponding magnetic field 31 that lines the magnetic field 9 of the magnetic device 7. A short magnetic pulse 10 from the coil 4 or the magnetic field generating device 8 is sufficient to permanently magnetize core 3 at any desired value.
[00125] The duration of pulse 34 of pulse 10 is generally determined by the magnetic field generation device 8, since, for example, the current lifting time of the coil 4 is markedly longer than the time actually required for the reversal magnitude of the material of the magnetic device 8. Therefore, the strength of the resulting magnetic pulse field 10 can be adjusted via pulse duration 34, equivalent to the time of elevation of the coil current. The magnetic pulse 10, in turn, defines the permanent magnetization of the hard magnetic material. The magnetization can permanently assume any desired value between zero (demagnetized) and a maximum (retentivity) or by magnetic inversion between a negative maximum and a positive maximum, as a function of the magnetic properties of the magnetic device 7. It is preferable that the intensity of the the field capable of being generated 31 of the magnetic field generating device 8 is greater than the coercivity of the hard magnetic material. In order to achieve saturation of the magnet 7, it is advantageous if the field strength capable of being generated by the coil 4 preferably reaches about five times the value, or more, of coercivity as a function of the magnetic material. This ensures that any magnetization of the magnetic device 7 can be performed reliably and reproducibly.
[00126] Figure 2 schematically illustrates a magnetic inversion operation. The strength of the magnetic field 9 is illustrated against time, the strength of the field 9 of the magnetic device 7 being illustrated by points and the strength of the field 31 of the device generating magnetic field 8, by a continuous line. The strength of the magnetic field 9 of the magnetic device is, in this case, increased from a first field strength 9a to a second greater field strength 9b.
[00127] It can be seen clearly that in the left part of the graph the device for generating magnetic field 8 is not operational, with the exception of short pulse 10, and its field strength 31 is therefore also zero. Its field is not necessary for normal operation and therefore there is also no need for power supply.
[00128] Energy is briefly needed only for magnetic inversion, in this case, in order to reinforce the magnetization 9 of the magnetic unit 7. For example, in this case, the magnetization 9 of the magnet 7 can be reinforced by means of a current pulse short on coil 4 in order to permanently increase the flow resistance of valve 1.
[00129] While pulse length 34 for magnetic pulse 10 is only very short and can be in the region of a few milliseconds, magnet 7 or magnetic device 7 subsequently has the high intensity of the magnetic field 9b in a way permanent which, in the case of an intensity of the corresponding magnetic field 31 of the magnetic pulse 10, can even extend to the saturation of the hard magnetic material used.
[00130] It should be noted that the curve profiles in figure 2 are illustrated only schematically. In detail, pulse 10 does not have a jump, but instead an elevation time that is dependent on magnetic circuit 7 and coil 4 and after which the intensity of field 31, maximum under the given preconditions, is defined . In the case of a constant supply of the coil 4, the pulse intensity 10 can be adjusted within this lifting time via pulse duration 34.
[00131] After a certain duration of pulse 34, longer pulses 10 do not cause any additional increase in magnetization 9. The intensity of pulse 10, in this case, depends only on the intensity of field 31, which can be varied via the supply of coil 4. The coil current can be set, for example, via the size of the supply voltage or, in the case of a constant voltage, by PWM modulation.
[00132] It is conceivable to combine the possibilities and vary the strength of pulse 10 via pulse duration 34 and field strength 31. Pulse 10 does not have to be rectangular, but it can have any curve profiles, such as, for example, sinusoidal (half-wave) or sawtooth-shaped. In particular, curve profiles of capacitor discharges can be predicted.
[00133] In addition, figure 2 shows schematically, in the right part of the graph, a situation in which coil 4 is also used to modify the time of the active magnetic field 9. If coil 4 is actuated only by a magnetic field weak and, for example, time-variable 31a, which is represented by a continuous line in the right part of figure 2, the general active magnetic field 9 or 9c is correspondingly influenced and, depending on its polarization, is strengthened or weakened. Dynamic influence of the active magnetic field 9 is therefore also possible without the magnetization of the hard magnetic material being varied.
[00134] It is clear from figure 2 that the energy savings, in comparison with a conventional system that requires current permanently, is considerable. The economy also depends on the frequency of magnetic reversals. However, even in the case of frequent magnetic inversion, for example, at the rate of seconds, the demand for power and energy is less than in the case of a comparable shock absorber according to the prior art. If the magnetic inversion is triggered only when necessary, for example, in the case of a shock absorber, when the nature of the road changes, the advantage, compared to other systems, is reflected considerably more clearly.
[00135] The magnetization of the magnetic device 7 can be weakened or reversed in polarity by means of magnetic pulses 10 of reverse polarity. Demagnetization can also be generated by a weakening alternating magnetic field, in which case the alternating magnetic field may be composed of sinusoidal half waves or any other form of pulse other with altered polarity and decreasing amplitude.
[00136] Figure 3 shows a cross section through a design variant of a valve 1 according to the invention, a flow line 6 of the magnetic field 9 being represented for the sake of clarity. In the region of the flow ducts 2, the flow lines 6 pass virtually perpendicular (normally to the faces of the pole 16) through the gap 27 and act normally towards the flow direction of the magnetorheological liquid 12. The rheological effect, therefore, reaches its maximum.
[00137] The central core 3 is composed of a hard magnetic material and is magnetized in the direction of the flow line 6 represented. Directly adjacent to the core 3 are flow channels 2 and 2a through which the flow passes perpendicularly to the drawing plane.
[00138] The ring conductor 5 around a valve 1 serves, on the one hand, as a limit of the flow ducts 2, 2a and, on the other hand, as a return to the magnetic field. The magnetic device 7 is composed of the core 3 and the ring conductor 5, a coil 4 and insulators 11 also being provided additionally in the valve 1. The remaining gaps 27 serve as flow ducts 2 and 2a.
[00139] It is advantageous to manufacture from hard magnetic material only that fraction of the magnetic device 7 that is necessary to be able to maintain a specific field strength 9 and flow density in the remaining part of the magnetic device 7 and in the flow conduit 2 For example, only part of core 3 can be made of Alnico and the rest can be made of another ferromagnetic material.
[00140] It is also possible to manufacture the entire magnetic device 7 from a material with hard magnetic properties. If, for example, core 3 and ring conductor 5 are manufactured from hard magnetic material, their respective coercitivities may be less than if only part of core 3 is composed of hard magnetic material.
[00141] In the illustration according to figure 3, a coil 4, which surrounds the core 3 and which can be used as a device for generating magnetic field 8 can be seen on both sides of said core 3. The magnetic field 31 of the coil 4 covers the field of the magnetic device 7 and, in the case of a corresponding intensity, the magnetization of the core 3 can vary permanently.
[00142] Small coatings of the magnetic field 31 that do not permanently alter the magnetization of the magnetic device can also be generated by the coil 4. In this case, through the active magnetic field 9, the operating point of the valve 1 is fixed and small and fast corrections in the region of the operating point can be performed by coil 4, with relatively low energy consumption.
[00143] Furthermore, the insulators 11 that laterally delimit the flow ducts 2 and 2a and do not conduct or do not conduct magnetically, are provided on the sides of the core 3. The material of the insulators 11 counteracts high resistance to the magnetic flux and therefore , the latter is propagated mostly within the core 3 and conductor ring 5 and passes through the flow conduits 2 and 2a, as perpendicularly as possible.
[00144] In the version according to figure 3, the valve 1 is formed by the ring conductor 5, the core 3 received at that point, the coil 4 and the magnetic insulators 11 and also the flow ducts 2 and 2a. The ring conductor 5 can be designed, for example, as a pressure body and be integrated into a line system where valve 1 can be used to control the flow.
[00145] However, a valve 1 according to this version can also be used, for example, on a piston 14 of a shock absorber 13 or a shock absorber. It is advantageous, in this case, that the damping properties can be varied by means of a current pulse 10 and, consequently, can be maintained permanently without any energy supply.
[00146] Figure 4 shows a schematic longitudinal section through a region of a magnetorreological shock absorber 13, flow lines 6 again being represented for a better understanding.
[00147] The magnetic device 7 is composed here of a hard magnetic core 3, of the pole caps 16 and of the ring conductor 5. The hard magnetic core 3 generates a magnetic field 9, depending on the magnetization, that is to say which is an adjustable magnet. What applies here, too, is that any desired part of the magnetic device 7 can be made up entirely or only partially of hard magnetic material.
[00148] The pole caps 16 adjacent to the core 3 lead the field to the flow conduit 2 through which the magnetic field 9 can pass in the region of the pole caps 16. The magnetic field 9 is returned to the opposite side of the piston 14 via ring conductor 5.
[00149] Core 3 is surrounded by an electric coil 4 that can permanently vary the magnetization of core 3 via a magnetic pulse 10. The magnetization can, in this case, be canceled, assuming any value between zero and the maximum possible magnetization (retentivity) or be reversed in polarity.
[00150] As a function of the active magnetic field 9, a resistance to flow arises in the flow conduit and, correspondingly, inhibits the movement of piston 14. The relative movement of piston 14 in relation to the ring conductor 5 is transmitted by a rod of piston 15.
[00151] Represented schematically on piston rod 15 are connection cables 17 that can connect coil 4 for supply and transmit sensor data from sensor 25. Control device 18 also represented schematically may include control elements and regulation, the power supplier 24, sensors 25, capacitor device 24a or a resonant circuit device 26.
[00152] In a shock absorber according to the prior art, an attempt is made to keep the residual residual magnetization of the material as weak as possible. A residual magnetic field would increase the flow resistance in the non-current state and thus reduce the setting range of the shock absorber 13. In addition, the residual field opposes rapid magnetic inversion and this can reduce the response time of the shock absorber 13 .
[00153] The shock absorber 13 shown in figure 4, in contrast to the prior art, has hard magnetic material in order to obtain a magnetic field 9 which exists permanently as a result of its magnetization and which can be adjusted as desired. An existing configuration of the absorber 13 is maintained even in the non-current state, until the configuration is changed by the coil 4, by means of a magnetic pulse 10.
[00154] This provides a substantial advantage of the shock absorber 13 shown in figure 4, in comparison with the prior art: energy is required only when adjusting the shock absorber 13; the operation may otherwise take place in a completely non-current manner. In addition, the use of magnetorheological fluid provides additional advantages, such as, for example, a fast reaction time, a wide adjustment interval, a robust configuration, no moved mechanical adjustment elements, electrical activability capability, etc.
[00155] In a typical application, when the shock absorber is adjusted only when there is a change in the requirements profile, such as, for example, soil change in the case of a bicycle shock absorber, the energy savings are very compared to a shock absorber according to the prior art. Precisely when it comes to mobile applications, where system weight and usage time are critical, smaller batteries and markedly longer operating times can be a very decisive technical advantage or make use for the first time possible.
[00156] To seal the shock absorber piston 14 in the shock absorber housing, a piston ring can be provided as a seal. It is also possible, however, that the magnetic field of the magnetic device 7 itself or of additionally connected magnets ensures complete sealing with respect to the shock absorber housing, since the magnetic field 9 of the magnetic device 7 causes the chain formation of the particles 30 in the magnetorheological fluid 12, so that sufficient sealing is generated between the shock absorber housing and the piston 14 disposed therein.
[00157] Figures 5 and 6 illustrate other schematic exemplary modalities, two electrical coils 4, 4a (figure 5) and three electrical coils 4, 4a, 4b (figure 6) being used in conjunction with cores 3, 3a and 3b corresponding. The two exemplary modalities have in common the fact that the active magnetic field 9 in the flow channel 2 can vary not only in terms of its strength, but also in terms of its shape.
[00158] A central flow conduit 2 is provided in figure 5, C-shaped elements 32 and 32a, which in total generate the ring conductor 5, being provided on both sides. In this case, the left half 33 and the right half 33a can initially be considered separately. The magnetic field generated by the core 3a on the right half 33a is guided by the ring conductor 5a to the flow conduit 2, which here has a gap design.
[00159] Provided in the flow conduit 2 is a magnetorheological liquid 12, which is exposed here, in the region of the right half 33a, to a strong magnetic field by the magnetic device 7. A blocking section 21 is thus generated on the half right 33a and deadens the flow there as much as possible.
[00160] The left half 33 of the flow conduit 2 is essentially influenced by the magnetic field of the second nucleus 3. Here, in the exemplary embodiment, a weak field is generated by the left nucleus 3 and is polarized in opposition to the field of the right nucleus 3a, but it can also be clearly gathered graphically from the density of the magnetic field flow lines. Part of the field of the right nucleus 3a suffers a short circuit via the left nucleus 3 and there is no field present in the left region of the flow duct 2, with the result that the magnetorheological liquid 12 can flow, without influence, in this region.
[00161] In the middle of the flow channel 2, the transition section 20 is formed in which the field strength increases to the right. Depending on the pressure difference of the floating medium, the latter only flows through the passage section 19, in addition to a region of the transition section 20 or the entire flow duct 2. This can give rise, for example, to use in a water absorber. shock 13, the characteristic curves of specific shock absorbers that can be adjusted within a wide range, via magnetic pulses 10 of the coils 4, 4a.
[00162] Not shown in figure 5 are other magnetizations of nuclei 3, 3a, such as, for example, the equally strong and homopolar magnetization of the two nuclei 3, 3a, which generates a homogeneous magnetic field of variable force in the entire conduit. flux 2. The magnetic field 9 can be adapted in form and strength, within a wide range, by means of the design of the magnetic device 7 and the magnetization of the cores 3, 3a, in such a way that virtually any characteristic resistance curves / desired flow speed can be generated by valve 1.
[00163] Any part of cores 3 and 3a or ring conductors 5, 5a can be manufactured from hard magnetic material, but the region wrapped around coils 4 and 4a is the most suitable, since especially high fields and homogeneous can be achieved there.
[00164] Figure 6 illustrates a schematic solution with three cores 3, 3a and 3b and with the associated electrical coils 4, 4a and 4b, the most diverse possible conditions for flow duct 2 being obtained as a result of a different configuration of the respective magnetization.
[00165] The sum of the individual magnetic fields of cores 3, 3a and 3b results in a total field 9 which floods the flow conduit 2. In this case, as described in figure 5, the shape and strength of the resulting magnetic field 9 can be influenced. The right core 3 is here the main core and this determines the basic strength of the magnetic device field 7. The left-side cores 3a and 3b are smaller and as control cores can influence the field of the magnetic device 7 in the flow conduit 2 .
[00166] If the control cores 3a, 3b are polarized in the same way as the main core 3, the flow conduit 2 has a homogeneous magnetic field prevailing in it, whose strength depends on the magnetization of all cores 3, 3a and 3b. If the control cores 3a and 3b have inverted polarity in relation to the main core 3, a non-homogeneous magnetic field can be formed in the flow conduit 2.
[00167] As in figure 5, several sections, such as the passage section 19, the transition section 20 and the blocking section 21, can thus be formed. The shape of the sections depends on the magnetization of the individual cores and can be configured over a wide range. It is also possible that the two control cores 3a and 3b have opposite polarities (in which case one of them again has the same polarity as the main core 3). The configuration range of the characteristic curves of the valve can thus be further extended.
[00168] In contrast to figure 5, the hard magnetic material must be disposed in the region of the coils 4, 4a and 4b so that a defined field can be generated in the flow conduit 2 in the non-current state. Alternatively, however, the ring conductor 5 may have hard magnetic properties in the sub-region directly adjacent to the flow conduit.
[00169] Figures 7 to 9 illustrate another exemplary modality, in which the magnetic field serves as a seal for a piston 14. The schematic illustration shows piston 14 or that part of the piston that seals both sides of the piston one in relation to the other. The same configuration can also be used as a simple valve 1, with which additional flow ducts can possibly be dispensed with. In this case, a gap is present as a flow conduit 2 between the piston 14 and the cylinder 35. The gap can extend over the entire circumference of the piston 14 or else just over sub-regions of the same.
[00170] Depending on the use as a valve or as a seal, the flow resistance or the lockable pressure difference from one side of the piston to the other can be varied via the strength of the magnetic field.
[00171] Flow gap or duct 2 reduces friction, compared to a conventional seal, and serves as a pressure relief device or, with retentiveness or with just a coil 4, as protection against variable overload. The annular gap 42 here is the controllable flow conduit 2 and thus constitutes a simple valve 1.
[00172] In applications with magnetorheological fluids (MRF) 12 or ferrofluid, a volume such as, for example, a high pressure chamber 38 can be sealed with respect to a second volume, such as, for example, a low pressure chamber 39, by means of a magnetic field. Very little friction can thus be achieved, compared to conventional seals, which is advantageous, for example, in the case of linear movements of the piston or rotary shafts. In a real example, only half the displacement force was measured, compared to rubber seals.
[00173] In specific applications, it is especially advantageous in this case that the MRF, when it reaches a certain pressure difference, opens its way and blocks again immediately as soon as the pressure peak is reduced. Thus, systems can be protected against overload or the seal takes on the function of a safety valve 1. If the magnetic field of the seal is generated by a material with variable magnetization, the pressure difference from which the MRF makes its way can also be adjusted through magnetization.
[00174] The exemplary modality illustrated in section in figure 7 shows the configuration of a valve 1 with a magnetic seal. The piston 14 is composed here of a piston rod 15 which is surrounded by a core 3. Two peripheral iron poles 16, on which a coil 4 is received, are provided radially further outwards. The power supply can take place, for example, via a hollow piston rod 15 or wireless, from the outside.
[00175] A magnetic insulator 11 is provided radially outside between the poles 16. The magnetic insulator 11 can be used at the same time as a support ring 36 and / or as a guide ring. Located radially in the interior is the core 3 which is composed, at least partially, of hard magnetic material. Any element of the magnetic circuit, such as, for example, the iron poles 16, can here be composed, at least partially, of hard magnetic material.
[00176] In the magnetized state, the core 3 generates a magnetic field 9 which is illustrated by the flow lines 6 in the upper region of figure 7 and which is closed radially out of the piston 14 through the MRF. In this region, the MRF is thickened in such a way as to provide a sealing function from one side of the piston 38 to the other side of the piston 39. In this region, the flow of MRF is prevented until a determined pressure difference, depending on the force of the magnetic field.
[00177] Under overload (excess pressure or pressure above the desired or predefined setpoint), the entire region of the annular range 42 opens the way, but only until the configured maximum pressure difference is lower. Compared to mechanical overload systems, the very fast reaction time and the opening of the entire flow duct 2 are advantageous. In addition, no mechanically moved parts can wear the flow duct 2.
[00178] The magnetization of the hard magnetic material can be varied by means of coil 4. A single short pulse is sufficient to vary the magnetization of the hard magnetic material permanently and, thus, to adapt the maximum blockable pressure difference.
[00179] The illustrated configuration can also, as a magnetic seal, be part of a larger piston unit or, as shown, be used as a simple piston 14. A possible simple configuration of the piston dispenses with additional flow ducts or with ducts that can be influenced in another way and uses the radially external gap with MRF as a flow duct 2. This configuration can also be used opportunely to seal shafts, linear guides or flow ducts of any shape.
[00180] A plurality of the illustrated configurations can be combined into a larger multipolar piston unit, for example, in order to increase the lockable pressure difference.
[00181] Preferably, the magnetic field is closed via the annular gap 42, and not via the cylinder 35, since in this case the cylinder 35 can be made of a magnetically non-conductive material, such as, for example, aluminum or plastic and can therefore have a substantially lighter weight configuration than with ferromagnetic material. The magnetic field tries, through the support ring 36, to form MRF "pads", with the result that the piston 14 is also centralized automatically.
[00182] A ferromagnetic cylinder 35 is attracted by the magnetic field of the seal and could be positioned off-center / eccentrically, which could increase the base friction and wear. In such cases, it is appropriate to use a support ring 36 with support noses 37. A configuration with a ferromagnetic cylinder is equally convenient if such guide and support elements are adopted. Alternatively, piston 14 can be supported / guided on both sides via a continuous piston rod 15.
[00183] Figure 9 shows the piston 14 with the support ring 36 in a front view. A sufficient gap to form the flow conduit 2 remains between the individual support noses 37.
[00184] In comparison with a conventional valve according to the prior art, a valve 1 according to the invention with this configuration has a substantially better energy balance and heat savings. Coil 4 has to generate a magnetic pulse only once for the purpose of fixing the desired magnetization. The magnetization can subsequently be maintained permanently and without any additional energy being supplied. The low possible energy consumption of this seal or valve 1 is generally advantageous, particularly in portable applications.
[00185] In comparison with conventional seals, such as, for example, O-rings, a seal with a configuration according to the invention has substantially less friction and a correspondingly better adhesion / slip behavior. In addition, surfaces do not have to have such high tolerances and surface properties as those of conventional seals.
[00186] Figures 10 and 11 show a configuration comparable to figures 7 to 9. The magnetic device 7 with the core 3 made of hard magnetic material and with the iron poles 16 is located inside the cylinder 35 and is connected to the rod piston 15 by means of a non-magnetic sleeve 11.
[00187] Figure 10 shows the configuration in the normal operating state, that is to say, during operation with uniform properties (blocking pressure or flow resistance). The magnetization of the hard magnetic material is not varied. The magnetic field 9 generated as a result of the respective magnetization of the core 3 is conducted radially outwardly through the poles 16 to the flow conduit 2 where it is closed via the MRF.
[00188] Figure 11 shows the unit of figure 10 during the magnetic inversion. For this purpose, a magnetic field generation unit 8, which can be located outside the cylinder, is required. The magnetic field generating device 8 is located outside the cylinder 35 and can act through the latter on the magnetic device 7.
[00189] In this case, the inner and outer poles 16 are essentially opposite each other, with the result that the magnetic field 31 generated by the magnetic field generating device 8 can be closed via the core 3. In this state of During operation, the magnetization of core 3 can be varied via magnetic pulses 10.
[00190] The non-magnetic cylinder 35 constitutes for the magnetic field, during magnetic inversion, an additional resistance that, however, can be compensated by a larger coil 4 or stronger pulses. For this purpose, the iron poles 16 located outside the cylinder 35 are protected by the cylinder 35 and, in normal operation, do not constitute a magnetic short circuit for the magnetic device 7. All or at least a large part of the flow lines 6 are closed in flow conduit 2.
[00191] The advantage of this configuration is that the power supply to the coil 4 can be carried out in a simple way, since the latter is outside and can be immobile with respect to the supply. In addition, the energy loss that occurs can be dissipated in a simple way.
[00192] The piston 14 does not always have to be located radially inside the device generating the magnetic field 8, both can also be mobile relative to each other. The change in magnetization is then preferably carried out at a specific relative position. It is conceivable that the magnetic field generating device 8 belongs to an external unit that does not have to be connected to valve 1 during normal operation. The external unit is only needed to change the magnetization, such as, for example, to adjust a specific damping force and, in normal operation, valve 1 works without this unit.
[00193] This can be a significant advantage, above all in the case of portable units, since the space and weight of construction can thus be markedly reduced. Similar to a system with a rechargeable battery, the charger or external unit is only needed for charging or adjusting the magnetization. The charger or the magnetic field generating device 8 does not always have to be carried along and can also be used for various systems.
[00194] Since the magnetic field generating device 8 does not have to be fixedly connected to the piston 14, the moved masses can be kept very low. The configuration is therefore suitable for dynamic applications with very fast response behavior. Due to the smaller piston 14, the construction space and weight can be saved and, for example, more elevation can be achieved for the same installation length.
[00195] The most diverse possible versions can be predicted, the movement always being in relation to the device generating the magnetic field 8.
[00196] Among others, the following variants are provided: - Piston 14 moves and cylinder 35 is stationary: for magnetic inversion, the piston must be located in a specific position. - The piston is stationary and the cylinder moves: magnetic inversion is possible regardless of position. - The piston and cylinder move: magnetic inversion is convenient at specific piston positions.
[00197] In versions where magnetic inversion is possible only as a function of a specific piston position, a sensor can detect the current position of the piston. In this case, it is possible to use the existing coil 4 of the magnetic field generating device 8 as a sensor. Depending on the application, the coil 4 can in this case passively detect the magnetic field 6 of the mobile magnetized piston 14 or actively generate a weak field which is also influenced by a non-magnetized piston as a function of the piston position. Additional Advantages of this Modality: - The magnetic field generation device 8 is located outside, with the result that the piston 14 can have a very light design, thus meaning low moving masses. Better response behavior is thus obtained. - The piston 14 can have a smaller construction without a coil 4, thus, in turn, reducing the masses and leading to a lower construction height or higher. - The energy loss of coil 4 is generated outside the piston / cylinder unit, from where the heat that occurs can be easily dissipated. - A power supply to the moving parts is not necessary, thus providing a simple and robust configuration. - A plurality of actuators can be magnetized or magnetically inverted by means of an electric coil 4. - Safe magnetic inversion is possible outside hazardous locations, for example, in areas protected from explosion or in regions with a chemically aggressive medium.
[00198] Another possibility for the use of an external unit for the magnetic inversion of the magnetic device 7 is the protection against manipulation or sabotage. Similar to a "magnetic key", an external magnetic field generating unit 8 can prevent a situation in which unauthorized persons operate tools or change settings.
[00199] Use as an adaptive flow conduit 2 between two MRF chambers with different pressure is advantageous. A very simple configuration, which can be used easily, for example, in skiing, is obtained.
[00200] Figure 12 shows, as an example of use, a ski 50 with a shock absorber 13 with an assembly according to the invention. The same principle can also be used for shock absorbers 13 on bicycles, prostheses, gym equipment and more. The movement or deformation of the ski 50 is conducted here in a manner oriented towards the shock absorber 13, which converts it and thus cushions it. In contrast to the damping by deformable (elastic) elements, a piston / cylinder shock absorber 13 with the assembly according to the invention can be adjusted consistently, quickly and simply and can be adapted within wide ranges. In particular, the long-term stability (reproducibility over the service life) is much greater than in the case of a deformable element. Skis according to the current prior art become softer (material fatigue) with each day of travel, and even after approximately 50 days of travel the claim can be almost completely absent. This is not so in the case of a piston / cylinder shock absorber 13.
[00201] Depending on the instantaneous travel style, the nature of the runway, the temperature and other parameters, the shock absorber 13 can be adjusted or configured and this configuration can be maintained without the presence of current. Due to retentivity, electrical adjustment is possible with very low energy demand, but it is nevertheless fast and continuous.
[00202] Precisely with regard to ski 50, it is highly advantageous if the damping configuration is carried out fully automatically, without the user having to act. For example, in a change of deep snow to a well-prepared trail, the behavior of the ski 50 should change without the skier having to stop and remove the skis in order to make any mechanical adjustments.
[00203] Figure 13 shows schematically a possible assembly in which the magnetic field in the flow conduit 2 can be varied quickly, without changing the current magnetization of the hard magnetic material.
[00204] A dynamic change of the field thus becomes possible without any change in the magnetization of the magnetic device 7. A plurality of magnetic circuits can act on the same flow conduit 2. This allows variations in the magnetic field based on the point operating time defined through retentivity and can thus be markedly faster than an assembly with direct retentivity, but always requiring markedly less energy than an assembly without retentivity.
[00205] Core 3 is composed, at least partially, of a hard magnetic material such as, for example, Alnico. The magnetization of the core 3 can be varied by means of pulses from the retentive coil 4 and generates in the magnetic device 7 a magnetic field 9 that acts in the flow conduit 2 on the MRF 12.
[00206] The magnetic device 7 offers the magnetic flow on the right side in figure 13 an alternative path that is interrupted by a control interval 43. Flow lines 6 can thus be closed on the left side through flow channel 2 (flow side) or on the right side, through control range 43 (control side). In the base state without the presence of current, all or at least a large part of the magnetization in the flow conduit 2 should have an effect. This is achieved when the reluctance on the flow side is significantly less than the reluctance on the control side.
[00207] Located on the control side is a control coil 4a that can influence the magnetic flux on the control side. Depending on the current flow in the control coil 4a, part of, or even the entire magnetic flux from the core 3 may flow in the magnetic circuit on the control side, with the result that the magnetic field in the flow conduit 2 can be reduced, without the magnetization of core 3 is varied. It is also possible by means of the control coil 4a to strengthen the magnetic field of the core 3 in order to obtain a stronger magnetic field in the flow conduit 2 than in the base state without the presence of current.
[00208] The control coil 4a can also be used when the magnetization of the core 3 is varied by means of the retention coil 4. On the one hand, said control coil can reinforce the action of the retention coil 4 and, on the other hand On the other hand, it can compensate on the control side that fraction of the magnetic field that is necessary for magnetization, so that, despite magnetization pulse 10, no field change or only a relatively small field change occurs in the flow channel 2.
[00209] A possible example of use is a bicycle shock absorber or ski shock absorber, whose retentivity corresponds to the current soil. The hard magnetic material has been magnetized in such a way that, for example, the absorber 13 is correctly adjusted for travel in the forest or deep snow and efficiently cushions the medium shocks that occur. Deviations that occur spontaneously, such as a very hard hit caused by traveling over a large root or mound, can be quickly compensated without magnetic inversion. If, however, the soil changes, the operational point (capable of being maintained without current) of shock absorber 13 can be adjusted by different magnetization.
[00210] Figures 14 and 15 show a design variant of valve 1 according to figure 7. In this case, the core 3 located between the poles 16 is manufactured from hard magnetic materials with different magnetic properties.
[00211] In the illustrated example, the radially inner region 44 of nucleus 3 is composed of NdFeB and the radially outer region 45, of Alnico. In the illustrated version, therefore, the core 3 is partially composed of a fixed permanent magnet 3a, to be precise the inner region 44, and partly of a variable permanent magnet 3b, to be precise the outer region 45.
[00212] Other hard magnetic materials can also be used, but these must have different magnetic properties from each other. Applications can also be envisaged where the same material is used, but the magnetic properties are varied through their design.
[00213] In figure 14, both regions 44, 45 of core 3 are magnetized with the same polarity. The resulting field 9 is conducted via the poles 16 radially outward, to the flow conduit 2, where it is closed via the MRF 12. An electric coil 4 and a magnetic insulator 11 are located between the poles 16.
[00214] Figure 15 shows the valve 1 of figure 14 in another operating state. The magnetization of a region of core 3 was varied via a magnetic pulse 10 from coil 4. In this case, the polarity of the outer region of core 45 with variable magnetization 3b was rotated so that it is now opposite the polarity of the inner region of the core 44 with fixed magnetization 3a. The magnetic field 9 of both regions of the core 44, 45 is of approximately equal strength, but of different polarity, so that it is closed through the poles 16 without influencing the flow conduit 2.
[00215] Intermediate positions between a maximum field strength 9 (figure 14) and a minimum field strength 9 (figure 15) in flow channel 2 can also be generated as a function of the magnetization of the outer region of the core 45 with variable magnetization 3b. In this case, the outer region of the core 45 with variable magnetization 3b short-circuits any part of the magnetic field of the inner region of the core 44 with fixed magnetization 3a or reinforces this part.
[00216] The advantage of this assembly is that comparatively little material has to be magnetically inverted in order to change the magnetic field in the flow duct 2. The magnetic inversion operation can, therefore, be performed more quickly and with less energy demand.
[00217] A very strong magnetic field can be generated with relatively little material by means of materials, such as, for example, NdFeB, with the result that the magnetic device 7 becomes smaller. In addition, coil 4 can also become smaller, since it has to magnetically invert less material. Construction space and weight can thus be saved.
[00218] It is especially advantageous if the assembly is configured in such a way that the coil 4 can act directly on the region of the core 45 with variable magnetization 3b. For example, if the panel 14 is mounted radially from the inside out, as follows: core region 45 with variable magnetization 3b (Alnico), coil 4, core region 44 with fixed magnetization 3a (NdFeB).
[00219] Other assembly variants can, however, also be considered, in which the described elements are mounted in direct contact or in such a way as to be spaced from each other. In addition, additional elements, such as coils 4, poles 16, control intervals 43, etc., that influence the magnetic field in the flow conduit 2 can also be arranged in the magnetic device 7. Reference List 1 Valve 2, 2nd Conduit flow 3, 3a, 3b Core 4, 4a, 4b Coil 5, 5a Ring Conductor 6 Flow line 7 Magnetic device 8 Magnetic field generation device 9, 9a, 9b, 9c Magnetic field of the magnetic device 10 Magnetic pulse of the coil 11 Insulator 12 Magnetorheological liquid 13 Shock absorber, shock absorber housing 14 Piston 15 Piston rod 16 Pole 17 Connection cable 18 Control device 19 Cross section 20 Transition section 21 Lock section 23 Interval width 24, 24a Power accumulator, capacitor 25 Sensor 26 Resonant circuit device 27 Interval 30 Particles 31, 31a Magnetic field of the magnetic field generation device 32, 32a C-shaped elements 33 Half sche rda 33a Right half 34 Pulse duration 35 Cylinder 36 Support ring 37 Support nose 38 High pressure chamber 39 Low pressure chamber 40 Range 41 Duct edge 42 Annular range 43 Control range 44 Inner region 45 Outer region 50 Skiing

权利要求:
Claims (11)
[0001]
1. Valve (1) for a magnetorheological fluid (12), comprising: at least one flow conduit (2) to conduct a flow of the magnetorheological fluid (12) through it; a magnetic device (7) arranged to subject said at least one flow conduit (2) to a variable magnetic field (9), to define a resistance to flow in said at least one flow conduit (2) by means of the field magnetic (9) in the flow conduit (2); said magnetic device (7) being composed at least partially of rigid magnetic material to generate a permanent magnetic field; characterized by the fact that a magnetic field generation device (8) configured to generate magnetic pulses (10) and arranged to vary a permanent magnetization of said magnetic device (7) permanently with at least one magnetic pulse (10), in order to to permanently vary the magnetic field (9) acting on the flow conduit (2) and the flow resistance of said at least one flow conduit (2).
[0002]
2. Valve (1) according to claim 1, characterized by the fact that said magnetic field generation device (8) is configured to set the permanent magnetization of said magnetic device (7) to any desired value between zero and the retentivity, generating at least one magnetic pulse (10), and said magnetic field generation device (8) is configured to vary a polarization of the magnetization.
[0003]
Valve (1) according to claim 1, characterized in that said magnetic device (7) is capable of generating a permanent static magnetic field and the magnetic field can be superimposed with a dynamic magnetic field of the generating device magnetic field (8), without changing the permanent magnetic field.
[0004]
Valve (1) according to claim 1, characterized in that the said magnetic field generation device (8) comprises at least one electric coil and at least one power supply device selected from the group consisting of in a capacitor device, an accumulator and a battery to supply energy to generate at least one magnetic pulse (10).
[0005]
Valve (1) according to claim 1, characterized in that it further comprises at least one sensor device.
[0006]
6. Valve (1) according to claim 1, characterized by the fact that it comprises a resonant circuit device configured to generate a magnetic alternating field damped for demagnetization, the alternating field being composed of changing polarity waves with decreasing amplitude .
[0007]
Valve (1) according to claim 1, characterized in that said rigid magnetic material of said magnetic device has a coercivity greater than 1 kA / m.
[0008]
Valve (1) according to claim 1, characterized by the fact that said flow conduit (2) is subject to exposure to a non-homogeneous magnetic field.
[0009]
9. Valve (1) according to claim 1, characterized in that a shape and a force of the magnetic field in the magnetic device and / or in the flow channel (2) are maintained permanently and are capable of being varied at least a magnetic pulse (10) from said magnetic field generation device (8).
[0010]
Valve (1) according to claim 1, characterized by the fact that individual regions of said magnetic device have mutually different rigid-magnetic properties, making said magnetic device divisible into regions with fixed or variable magnetization.
[0011]
Valve (1) according to claim 1, characterized by the fact that said magnetic field generation unit (31) is capable of being removed from and without mechanical connection to said magnetic device.

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同族专利:

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公开号 | 公开日

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US20120313020A1|2012-12-13|

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EP2516885B1|2016-12-07|

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CN102782358B|2015-11-25|

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EP2516885A2|2012-10-31|

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DE102009060525A1|2011-06-30|

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DE102009060525B4|2012-05-03|

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US20150184769A1|2015-07-02|

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US8985288B2|2015-03-24|

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WO2011076415A2|2011-06-30|

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BR112012015557A2|2016-05-03|

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WO2011076415A3|2011-10-27|

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CN102782358A|2012-11-14|

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法律状态:
2019-01-08| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-10-01| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-05-26| B09A| Decision: intention to grant|

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2020-08-04| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 23/12/2010, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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DE200910060525|DE102009060525B4|2009-12-23|2009-12-23|Valve for a magnetorheological fluid|

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DE102009060525.8|2009-12-23|

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PCT/EP2010/007903|WO2011076415A2|2009-12-23|2010-12-23|Valve for a magnetorheological liquid|

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